✓ EN 1621 & IMPACT ABSORPTION TESTED

Impact-Absorbing Polymer Components for Sports & Protective Equipment

Custom PU foam liners, rubber grip handles, vibration dampening pads, and protective TPU shells engineered for sports helmets, protective gear, and ergonomic equipment handles.

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Custom Polymers Engineered to Tolerances

Representative components we manufacture for sports equipment OEM clients.

Sports Helmet PU Foam Liners

Energy-absorbing open and closed cell PU foam helmet liners precision cut or molded to exact head profile geometry for cycling, skiing, and industrial helmets.

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Grip Handles & Soft Overmolds

Self-skinning PU foam and TPE overmolded grips for sports rackets, bicycle handlebars, gym equipment, and power tools providing non-slip comfort.

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Vibration Dampening Pads

Custom die-cut EPDM and natural rubber pads for footwear insoles, racket dampeners, and gym floor protection tiles.

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Protective TPU Shells

Injection molded TPU and ABS armor shells for knee pads, elbow guards, and motorcycle accessories with precision fit and UV-stable color.

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ENGINEERING CASE STUDY

Custom PU Foam Liner for EN1621-1 Motorcycle Knee Protector

Challenge: Client required a knee protector foam liner that simultaneously met EN1621-1 Level 2 impact requirements and maintained flexibility at -20°C for winter riding.

Our Material Solution: Selected low-temperature flexible PU foam compound with controlled cell structure. Optimized foam density gradient — harder outer shell, softer inner core — via multi-zone mold temperature control.

Result: EN1621-1 Level 2 certified. Flexibility maintained to -25°C. 40% weight reduction vs. previous EVA foam solution.

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