Impact-Absorbing Polymer Components for Sports & Protective Equipment
✓ EN 1621 & IMPACT ABSORPTION TESTED

Impact-Absorbing Polymer Components for Sports & Protective Equipment

Custom PU foam liners, rubber grip handles, vibration dampening pads, and protective TPU shells engineered for sports helmets, protective gear, and ergonomic equipment handles.

Custom Polymers Engineered to Tolerances

Representative components we manufacture for sports equipment OEM clients.

Sports Helmet PU Foam Liners

Sports Helmet PU Foam Liners

Energy-absorbing open and closed cell PU foam helmet liners precision cut or molded to exact head profile geometry for cycling, skiing, and industrial helmets.

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Grip Handles & Soft Overmolds

Grip Handles & Soft Overmolds

Self-skinning PU foam and TPE overmolded grips for sports rackets, bicycle handlebars, gym equipment, and power tools providing non-slip comfort.

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Vibration Dampening Pads

Vibration Dampening Pads

Custom die-cut EPDM and natural rubber pads for footwear insoles, racket dampeners, and gym floor protection tiles.

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Protective TPU Shells

Protective TPU Shells

Injection molded TPU and ABS armor shells for knee pads, elbow guards, and motorcycle accessories with precision fit and UV-stable color.

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Engineering Case Study
ENGINEERING CASE STUDY

Custom PU Foam Liner for EN1621-1 Motorcycle Knee Protector

Challenge: Client required a knee protector foam liner that simultaneously met EN1621-1 Level 2 impact requirements and maintained flexibility at -20°C for winter riding.
Our Material Solution: Selected low-temperature flexible PU foam compound with controlled cell structure. Optimized foam density gradient — harder outer shell, softer inner core — via multi-zone mold temperature control.
Result: EN1621-1 Level 2 certified. Flexibility maintained to -25°C. 40% weight reduction vs. previous EVA foam solution.

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