Engineered Polyurethane Foam Parts

Engineered Polyurethane Foam Parts

Custom-formulated PU foam products for acoustic insulation, impact absorption, ergonomic padding and structural lightweight applications. Flexible, high-resilience, slow-recovery, and self-skinning formulations available.

Material Performance Specifications

Technical parameters for standard compound options — custom formulations available on request.

Foam Type Density Range Key Properties Typical Applications
Flexible PU Foam 18–80 kg/m³ High comfort, breathable, CFC-free Seat cushions, mattresses, furniture
High-Resilience (HR) Foam 28–60 kg/m³ Fast recovery, durable, excellent fatigue life Automotive seating, ergonomic pads
Slow-Recovery (Memory) Foam 40–80 kg/m³ Conforms to shape, pressure relief Medical supports, orthopedic products
Self-Skinning PU Foam 350–800 kg/m³ Integral skin, durable surface Steering wheels, handles, armrests
Microcellular PU (MCPU) 300–600 kg/m³ High load bearing, elastic energy return Jounce bumpers, shoe soles, midsoles

Typical Product Gallery

Representative parts manufactured for OEM clients — click to inquire about similar components.

Customization Tolerances & Compound Engineering

Customization Capabilities

ISO 3302-1 Class M1 — Highest Precision Tolerance Grade

  • Precision TolerancesWe mold to ISO 3302-1 Class M1 (high precision) and Class M2 (standard precision) tolerances, ensuring perfect fit-up in your assembly.
  • Hardness CustomizationFull scale hardness tuning from ultra-soft Shore 30A (sponge-like) to highly rigid Shore 90A (plastic-like).
  • Special Material FormulationsWe compound raw materials to achieve UL94-V0 flame retardancy, anti-static (ESD) protection, UV resistance, and biocompatibility.

Frequently Asked Questions

FAQ content — to be filled in

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Share your drawings, quantity and material requirements. Our team performs a complimentary DFM review before quoting.

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