Engineered Polyurethane Foam Parts
Custom-formulated PU foam products for acoustic insulation, impact absorption, ergonomic padding and structural lightweight applications. Flexible, high-resilience, slow-recovery, and self-skinning formulations available.
Material Performance Specifications
Technical parameters for standard compound options — custom formulations available on request.
| Foam Type | Density Range | Key Properties | Typical Applications |
|---|---|---|---|
| Flexible PU Foam | 18–80 kg/m³ | High comfort, breathable, CFC-free | Seat cushions, mattresses, furniture |
| High-Resilience (HR) Foam | 28–60 kg/m³ | Fast recovery, durable, excellent fatigue life | Automotive seating, ergonomic pads |
| Slow-Recovery (Memory) Foam | 40–80 kg/m³ | Conforms to shape, pressure relief | Medical supports, orthopedic products |
| Self-Skinning PU Foam | 350–800 kg/m³ | Integral skin, durable surface | Steering wheels, handles, armrests |
| Microcellular PU (MCPU) | 300–600 kg/m³ | High load bearing, elastic energy return | Jounce bumpers, shoe soles, midsoles |
Typical Product Gallery
Representative parts manufactured for OEM clients — click to inquire about similar components.
Seat Cushion Pads
Automotive and furniture grade PU foam pads molded to contour geometry.
Self-Skinning Armrests
Integral skin polyurethane armrests with soft inner core and durable outer skin.
PU Jounce Bumpers
Microcellular PU suspension bumpers for automotive shock absorption.
Helmet Liner Foam
Energy-absorbing open-cell foam precision cut for helmet inner liners.
Ergonomic Grips
Self-skinning PU foam over-mold grips for tools and sports equipment.
Acoustic Insulation
Flexible PU foam panels for sound absorption in automotive and industrial applications.
Customization Tolerances & Compound Engineering
ISO 3302-1 Class M1 — Highest Precision Tolerance Grade
- Precision TolerancesWe mold to ISO 3302-1 Class M1 (high precision) and Class M2 (standard precision) tolerances, ensuring perfect fit-up in your assembly.
- Hardness CustomizationFull scale hardness tuning from ultra-soft Shore 30A (sponge-like) to highly rigid Shore 90A (plastic-like).
- Special Material FormulationsWe compound raw materials to achieve UL94-V0 flame retardancy, anti-static (ESD) protection, UV resistance, and biocompatibility.
Frequently Asked Questions
What CAD file formats do you support for quotation and manufacturing?
We accept STEP, STP, IGES, DWG, DXF and high-resolution PDF files. If only a physical sample is available, our engineering team can also support reverse engineering.
Can you sign a Non-Disclosure Agreement (NDA) before I send my drawings?
Yes. We can sign a mutual NDA before receiving proprietary drawings, samples or technical specifications. Customer tooling and design data remain confidential.
What is the typical lead time for PU foam tooling and initial samples?
Typical tooling and initial sample development takes about 15 to 25 working days, depending on part geometry, surface texture and mold complexity.
Can you customize PU foam density, hardness, color and surface texture?
Yes. We formulate flexible, high-resilience, slow-recovery and self-skinning polyurethane systems with project-specific density, hardness, color and texture.
How do you control the quality of custom PU foam components?
We control raw material ratios, mold temperature, part weight, dimensions, density and surface quality under our ISO 9001 quality management process. Inspection records can be supplied with production orders.
Get an Engineering Quote Within 24 Hours
Share your drawings, quantity and material requirements. Our team performs a complimentary DFM review before quoting.
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